Pusher Centrifuge Basket
Product Specification
Product Name | Pusher Centrifuge Basket |
Casting Method | Centrifugal casting |
Material Options | 304, 304L, 316, 316L, SAF2304, SAF 2205, SAF2507 |
Material Standard | GB, ASTM, AISI, EN, DIN, BS, JIS, NF, AS, AAR, |
Casting Weight | 100-15000 kg |
Casting Size | Max Diameter: 1600 mm, Max Length: 4200 mm |
Casting Dimension Tolerance | CT9 - CT12 |
Casting Surface Roughness | Ra 12.5∽Ra50 um |
Machining Surface Roughness | Ra0.8 ~ 6.3um |
Heat treatment | Annealing, normalizing, quenching or tempering |
Finish | As cast, rough machined, finish machined. |
Service Available | OEM & ODM |
Certification | CE, ISO9001:2015, ISO19600:2014, ISO14001:2015, ISO45001:2018, |
Application | Decanter centrifuge, pusher centrifuge, disc separator, separation machine etc. |
Advantages Of Centrifugal Cast Stainless Steel Parts
Uniform Grain Structure:Centrifugal casting produces a uniform grain structure in the stainless steel, which results in improved mechanical properties and enhanced performances for the stainless steel parts.
High Density:The centrifugal force helps eliminate air bubbles and impurities in the molten metal, resulting in a high-density, defect-free product.
Improved Strength:Stainless steel parts produced through centrifugal casting tend to have improved tensile strength and wear resistance compared to other casting methods.
Wall Thickness Control:The rotation speed and the duration of the casting process can be adjusted to control the wall thickness of the stainless steel parts, allowing for precise customization.
Material Versatility:Various types of stainless steel could be chosen in centrifugal casting to meet specific requirements for corrosion resistance, heat resistance, and other properties.
Production Process
Weizhen Hi-tech has full in-house production capabilities for the whole production process of centrifugal casting manufacturing, from process designing, to casting simulation, steel smelting, AOD refining and pouring, heat treatment, machining, testing and inspection.
Smelting and AOD Refining.
Weizhen is uniquely equipped with AOD furnace for the refining of molten metal after smelting. The molten metal after refining is much more pure with super low carbon, phosphorus, and sulfur content, providing uniform and perfect mechanical and chemical properties.
Pouring & Casting
The molten metal is poured into a cylindrical mold that rotates at a high speed. The centrifugal force generated by the rotation forces the molten metal to spread evenly along the inner surface of the mold, creating a hollow, cylindrical shape as it solidifies. Centrifugal force causes impurities and lighter oxides to migrate to the inside diameter of the casting which, upon solidification, are easily removed by CNC machining and processing.
Heat Treatment
Heat treatment is critical to the properties and quality of steel castings. Weizhen is equipped with advanced 1200 °C well type heat furnaces and car type furnaces for the heat treatment. Weizhen can do annealing, normalizing, quenching or tempering heat treatment process inside the factory.
Machining
The centrifugal casting blanks need to be further machined & processed to exact specifications. Weizhen is fully equipped with state-of-the-art machining equipment, from cutting machine, shot blasting machine, to horizontal lathe, CNC horizontal lathe, CNC vertical lathe, CNC Gantry milling machine, Radial drilling machine, Digital display boring and milling machine. The products could be delivered as cast, rough machined or finish machined.
Inspection & Testing
Casting parts need to be tested and inspected before delivering to customer. Weizhen conducts strict checking and testing through out the whole production process to ensure best product quality and customer satisfaction.
The tests and inspections Weizhen provides include, but not limited to, chemical analysis, physical properties, dimensions, PT, RT, three coordinates, 3D Scan.
Certification
With committed responsibilities to customer, employees, the society, and the environment, Weizhen is certified and strictly operates with multiple management systems to ensure a sustainable future. The main certification includes ISO9001 quality management system, EU product CE certification, ISO14001 environmental management system certification, OHSAS18001 occupational health and safety management system certification, GB/T29490 intellectual property management system certification, and ISO19600 compliance management system certification.