Centrifugal Casting
Head Wall for Decanter Centrifuge
Product Specification
Product Name | Head Wall |
Casting Method | Centrifugal casting |
Material Options | 304, 304L, 316, 316L, SAF2304, SAF 2205, SAF2507 |
Material Standard | GB, ASTM, AISI, EN, DIN, BS, JIS, NF, AS, AAR, |
Casting Weight | 100-15000 kg |
Casting Size | Max Diameter: 1600 mm, Max Length: 4200 mm |
Casting Dimension Tolerance | CT9 - CT12 |
Casting Surface Roughness | Ra 12.5∽Ra50 um |
Machining Surface Roughness | Ra0.8 ~ 6.3um |
Heat treatment | Annealing, normalizing, quenching or tempering |
Finish | As cast, rough machined, finish machined. |
Service Available | OEM & ODM |
Certification | CE, ISO9001:2015, ISO19600:2014, ISO14001:2015, ISO45001:2018, |
Application | Decanter centrifuge, pusher centrifuge, disc separator, separation machine etc. |
Advantages Of Centrifugal Cast Stainless Steel
Uniform Grain Structure:Centrifugal casting produces a uniform grain structure in the stainless steel, which results in improved mechanical properties and enhanced performances for the stainless steel parts.
High Density:The centrifugal force helps eliminate air bubbles and impurities in the molten metal, resulting in a high-density, defect-free product.
Improved Strength:Stainless steel parts produced through centrifugal casting tend to have improved tensile strength and wear resistance compared to other casting methods.
Wall Thickness Control:The rotation speed and the duration of the casting process can be adjusted to control the wall thickness of the stainless steel parts, allowing for precise customization.
Material Versatility:Various types of stainless steel could be chosen in centrifugal casting to meet specific requirements for corrosion resistance, heat resistance, and other properties.
Unique Strengths of Weizhen Hi-tech
Weizhen Hi-tech has profound industrial know-how and experience in the manufacture of the major casting parts used in decanter centrifuges. Weizhen has a full service expert engineer team and is equipped with most advanced manufacturing facilities. Weizhen is now a reliable and trust-worthy partner for many world leading decanter centrifuge manufacturers around world.
PCM Sand 3D Printing Technology
- ♦ Directly print sand pattern or mold without making mold.
- ♦ High complex casting with high precision.
- ♦ Cost effective for prototypes and small batch manufacturing.
- ♦ Short lead time.
Advanced Manufacturing & Inspection Facilitie
- ♦ Fully set up CNC machining capabilities
- ♦ In-house inspection & testing equipment
- ♦ Hassle free One-stop service
Extensive Collection of Molds
- ♦ Huge collection of centrifugal casting molds, covering most of the sizes in the market.
- ♦ Large size capability. Up to 15000Kg
Maximum Diameter: 1600mm,
Maximum Length: 4200mm. - ♦ Cost saving with shorter lead time
AOD Refining Furnace
Weizhen is uniquely equipped with AOD furnace for the refining of molten metal. The molten metal is much more pure after refining with super low carbon, phosphorus, and sulfur content, providing better mechanical and chemical properties.
Weizhen can pour and cast super low carbon steel, duplex stainless steel, super duplex stainless steel, nickel based steel with quality guaranteed.
Certification
With committed responsibilities to customer, employees, the society, and the environment, Weizhen is certified and strictly operates with multiple management systems to ensure a sustainable future. The main certification includes ISO9001 quality management system, EU product CE certification, ISO14001 environmental management system certification, OHSAS18001 occupational health and safety management system certification, GB/T29490 intellectual property management system certification, and ISO19600 compliance management system certification.
