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Stainless Steel Volute for MVR Evaporator

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Stainless Steel Volute for MVR Evaporator

MVR (Mechanical Vapor Recompression) evaporator is highly popular with energy-saving and low operation cost properties in industrial production facilities.

MVR evaporators are now one of the preferred equipment for evaporation processing, including wastewater evaporation, concentration, and crystallization treatment.

MVR evaporators are mostly installed in high temperature, high moisture and high corrosive environment. A durable, corrosion & heat resistant casing or volute is essential for the application. Volutes or casings made with stainless steel or duplex stainless steel become the first choice of international leading manufacturers of MVR evaporators.

Weizhen Hi-tech Material Co Ltd is a leading stainless steel casting foundry and machine shop from China. Weizhen casts top quality volutes, impellers , rotors, valves, casings for pumps, compressors & pulpers etc for customers around the world. Weizhen cast and pour a full range stainless steels, including duplex stainless steel, super duplex stainless steel, Austenitic stainless steel, and nickel based steel, etc.

    Product Specification

    Product Name

    Stainless Steel Volute for MVR Evaporator

    Casting Method

    Sand Casting

    Material Options

    304, 304L, 316, 316L, SAF2304, SAF 2205, SAF2507

    Material Standard

    GB, ASTM, AISI, EN, DIN, BS, JIS, NF, AS, AAR,

    Casting Weight

    100-15000 kg

    Casting Size

    Max Length: 4200 mm

    Casting Dimension Tolerance

    CT9 - CT12

    Casting Surface Roughness

    Ra 12.5∽Ra50 um

    Machining Surface Roughness

    Ra0.8 ~ 6.3um

    Heat treatment

    Annealing, normalizing, quenching or tempering

    Finish

    As cast, rough machined, finish machined.

    Service Available

    OEM & ODM

    Certification

    CE, ISO9001:2015, ISO19600:2014, ISO14001:2015, ISO45001:2018,

    Application

    MVR Evaporator, Pump, Compressor, Centrifugal Fan

    Sand Casting Production Process

    Stainless steel casting parts manufacturing involves a series of production processes in order to get finish products from raw materials. Weizhen Hi-tech has full in-house production facilities for the whole process, which strengthens Weizhen’ s abilities to meet customer needs with consistent quality control and quick turnaround time.

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    PCM 3D Printing

    PCM stands for Patternless Casting Manufacturing. PCM 3D Printing technology does not require molds for manufacturing complex casting parts. It directly prints sand molds from digital data. It is highly efficient for new product development and delivery of multiple variety, small batches of products in less time and at lower cost.

    PCM 3D Printing technology makes integrated molding of complex structures in a whole with better accuracy than traditional sand casting, providing significant comprehensive economic benefits. 3DP mold free sand printing technology can reduce casting manufacturing costs by more than 30% and production cycles by more than 50%.

    Weizhen Hi-tech is equipped with four sets of cutting-edge sand 3D printing machine. The maximum printing size is up to 2200 x 1000 x 800mm. High complex castings and or small batch castings could be supplied timely and economically.

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    Smelting and AOD Refining.

    Weizhen is uniquely equipped with AOD furnace for the refining of molten metal. The molten metal after refining is much more pure with super low carbon, phosphorus, and sulfur content, providing better mechanical and chemical performances. Weizhen can pour and cast super low carbon steel, duplex stainless steel, super duplex stainless steel, nickel based steel with quality guaranteed.

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    Pouring & Casting

    Weizhen is focused on large size high complex stainless steel casting. The maximum casting weight is up to 15000kgs. Weizhen is especially good at casting of duplex stainless steel, super duplex stainless steel, Austenitic stainless steel and nickel based steel. The main alloy number include NAS 329J3L, UNS S32205/S31803, DIN/EN 1.4462, ASTM A240, ASME SA-240, 2304, S32003, 2205, 2507, S32707, UNSS32304, EN1.4362, S32205-EN1.4462, S32750, EN1.4410, etc.

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    Heat Treatment

    Heat treatment is critical to the properties and quality of steel castings. Weizhen is equipped with advanced 1200 °C heat furnaces and solution pools. The casting parts are precisely heat treated and solution annealed to achieve desired properties.

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    Machining

    Weizhen is fully set up with advanced CNC and traditional machining facilities, covering all aspect of machining capabilities from cutting cutting, honing, drilling, turning, to milling and grinding. The products could be delivered as cast, rough machined or finish machined.

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    Inspection & Testing

    Casting parts need to be tested and inspected before delivering to customer. Weizhen conducts strict checking and testing through out the whole production process to ensure best product quality and customer satisfaction. The tests and inspections Weizhen provides include, but not limited to, chemical analysis, physical properties, dimensions, PT, RT, three coordinates, 3D Scan, etc.

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