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Duplex Stainless Steel Cylindrical Bowl for Decanter Centrifuge

A High quality bowl is essential for continuous operation of a decanter centrifuge or separator. Weizhen Hi-tech is a world leading manufacturer of centrifugal casting bowls with proven outstanding performance, which have been installed in over 50 countries around the world. Weizhen provides customized chemistry and geometry for centrifugal casting bowls with in-house smelting, casting, heat treatment, machining and testing capabilities for any tailored solution.

    Product Specification

    • Material: 2205(022Cr22Ni5Mo3N),NAS 329J3L, UNS S32205/S31803 DIN/EN 1.4462, ASTM A240, ASME SA-240.
    • Size: Max. Diameter: 1600mm, Max. Length: 4200mm.
    • Processing: Smelting, Refining, Centrifugal casting, Heat treatment, machining, testing.
    • Heat treatment: Annealing, normalizing, quenching or tempering
    • Finish:Cast, rough machined, finish machined.

    Product Name

    Duplex Stainless Steel Cylindrical Bowl for Decanter Centrifuge

    Casting Method

    Centrifugal casting

    Material Options

    Austenitic stainless steel, martensitic stainless steel, duplex steel, nickel based stainless steel

    Material standard

    GB, ASTM, AISI, EN, DIN, BS, JIS, NF, AS, AAR,

    Casting weight range

    100-1500 kg

    Casting Size range

    Max linear size: 4200 mm, Max diameter size: 1600 mm

    Casting dimension tolerance

    CT9 - CT12

    Casting surface roughness

    Ra 50∽Ra12.5 um

    Machining surface roughness

    Ra0.8 ~ 6.3um

    Service available

    OEM & ODM

    Quality control

    ISO9001:2014, CE EN

    Application

    Decanter centrifuge, pusher centrifuge, disc separator, separation machine etc.

    Production Process

    Duplex Stainless Steel Cylindrical Bowl for Decanter Centrifuge

    Weizhen Hi-tech has full in-house facilities for centrifugal casting manufacturing. Weizhen is uniquely equipped with AOD furnace for the refining of molten metal. A super low carbon, phosphorus, and sulfur content Steel alloy could be made upon request.

    Weizhen has the largest horizontal centrifugal casting machine and vertical centrifugal casting machine in China. The maximum casting diameter could be as long as 1600mm. The single biggest collection of more than 300 centrifugal casting molds enables Weizhen to meet any size requirements.

    Weizhen has full set up for machining and testing. The parts can be delivered as cast, rough machined or finish machined. Chemical, physical properties, sizes, and NDT test could be all done inside the factory.

    What is Centrifugal Casting ?

    Duplex Stainless Steel Cylindrical Bowl for Decanter Centrifuge

    Centrifugal casting is a method used to produce metal products that are tubular, cylindrical, or annular in shape that require high quality, purity, and structural uniformity. Molten metal is poured into a spinning mold which forces the molten metal to the mold wall. The process is precisely monitored and controlled to assure the correct volume of metal is poured at the calculated flow rate and temperature. As the metal is poured, it conforms to the inside diameter of the mold and solidifies as it cools. Once solidified, the casting can be heat-treated, cut, and machined to customer specifications.

    Advantages Of Centrifugal Casting Stainless Steel Bowl

    • Uniform Grain Structure:Centrifugal casting produces a uniform grain structure in the stainless steel, which results in improved mechanical properties and enhanced performances for the stainless steel parts.
    • High Density:The centrifugal force helps eliminate air bubbles and impurities in the molten metal, resulting in a high-density, defect-free product.
    • Improved Strength:Stainless steel bowls produced through centrifugal casting tend to have improved tensile strength and wear resistance compared to other casting methods.
    • Wall Thickness Control:The rotation speed and the duration of the casting process can be adjusted to control the wall thickness of the stainless steel bowl, allowing for precise customization.
    • Material Versatility:Various types of stainless steel could be chosen in centrifugal casting to meet specific requirements for corrosion resistance, heat resistance, and other properties.
    Duplex Stainless Steel Cylindrical Bowl for Decanter Centrifuge

    Get Your Customized Solutions

    Weizhen Hi-techhas extensive industry experience and technology know-how in the design and manufacture of centrifugal casting stainless steel bowls and drums for the separation industry. Expert engineers and fully set up facilities at Weizhen are always ready to help customers to find the just right solutions.
    Duplex Stainless Steel Cylindrical Bowl for Decanter Centrifuge